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Case Studie's
A Smart Energy Overhaul for a California Food Plant
74% lower energy bills with 350 kW solar + storage—saving $1.7M in 10 years.
Case Studie's
A Smart Energy Overhaul for a California Food Plant
74% lower energy bills with 350 kW solar + storage—saving $1.7M in 10 years.
OwnFlow Plan Solution
On-Grid | Battery Storage
Modesto, CA – 350 kW Solar + Storage Upgrade
For a mid-sized frozen food processing plant in Modesto, California, a carefully designed Solar + Storage system is the key to controlling energy costs and ensuring operational security. This solution features a 350 kW solar array and a 200 kW / 200 kWh battery storage system.
The Challenge & The Outcome
The Challenge: The plant's annual electricity usage was a massive 876,000 kWh, leading to a yearly bill of nearly $280,000. A significant portion of this cost came from high fees charged for spikes in power demand during peak production. These high, unpredictable costs were a major obstacle to the company's growth and financial planning.
The Outcome: After installing our Solar + Storage system, the plant's energy situation was transformed. The annual electricity bill is projected to drop from $280,560 to just $72,600—a 74% reduction. Based on the system's effective net cost, the payback period is less than two years. The battery storage also smooths out the plant's power demand and provides critical backup power for the cold storage units, dramatically improving operational stability.
10-Year Total Cost Comparison
Financial Summary (10-Year) | Before (Grid Only) | After (Solar + Storage) |
|---|---|---|
Effective System Net Cost* | $0 | $369,600 |
10-Year Electricity Bill (Est.) | ~$2,805,600 | ~$726,000 |
10-Year Total Cost | ~$2,805,600 | ~$1,095,600 |
10-Year Total Savings | - | ~$1,710,000 |
*Effective System Net Cost = Original System Cost - Estimated Tax Savings
Long-Term Asset Value Beyond Savings
This is a purchased system, meaning it's not just an operational saving but also a long-term investment in the factory's fixed assets. Built with top-tier components and a 25-year design life, the system significantly increases the property's value. Whether the factory is leased or sold in the future, its low operating costs will be a core competitive advantage.
Tax Incentive Package
For a system with an initial cost of $800,000, a powerful combination of tax incentives can cut the actual investment by more than half.
Original System Cost: $800,000
Estimated Tax Savings: -$430,400 (This is a combination of the Federal Investment Tax Credit and accelerated depreciation.)
Final Net Cost: $369,600
Technical Details
Location: Modesto, California
Facility Type: Mid-Sized Frozen Food Processing Plant
System Size: 350 kW Solar
Storage Specs: 200 kW / 200 kWh
Primary Loads: Cold storage compressors, production line motors, baking equipment, packaging lines, lighting, etc.
Key Components:
Solar Panels: 605 × LONGi Hi-MO 6 Bifacial 580 W (LR5-72HBD-580M)
Inverters: 2 × SMA Sunny Tripower CORE1 (175 kW each)
Battery Storage: 1 × Tesla Powerwall 2 (200 kW / 200 kWh)
Mounting System: SolarFlex Commercial Racking System
Energy Management System (EMS): ABB Ability Energy Management Suite
Monitoring System: SolarEdge Monitoring Portal
Installation Details
Project Timeline: 6 months (from contract signing to system operational)
Installation Type: Commercial flat-roof installation with minimal land use
Permits & Approvals: Our team handles all necessary permit applications with the local utility and government (including PG&E for Modesto area)
Team Credentials: Installation by licensed electricians and certified solar professionals, with previous experience in large-scale commercial installations. Our team follows rigorous safety and quality standards to ensure successful deployment.
OwnFlow Plan Solution
On-Grid | Battery Storage
Modesto, CA – 350 kW Solar + Storage Upgrade
For a mid-sized frozen food processing plant in Modesto, California, a carefully designed Solar + Storage system is the key to controlling energy costs and ensuring operational security. This solution features a 350 kW solar array and a 200 kW / 200 kWh battery storage system.
The Challenge & The Outcome
The Challenge: The plant's annual electricity usage was a massive 876,000 kWh, leading to a yearly bill of nearly $280,000. A significant portion of this cost came from high fees charged for spikes in power demand during peak production. These high, unpredictable costs were a major obstacle to the company's growth and financial planning.
The Outcome: After installing our Solar + Storage system, the plant's energy situation was transformed. The annual electricity bill is projected to drop from $280,560 to just $72,600—a 74% reduction. Based on the system's effective net cost, the payback period is less than two years. The battery storage also smooths out the plant's power demand and provides critical backup power for the cold storage units, dramatically improving operational stability.
10-Year Total Cost Comparison
Financial Summary (10-Year) | Before (Grid Only) | After (Solar + Storage) |
|---|---|---|
Effective System Net Cost* | $0 | $369,600 |
10-Year Electricity Bill (Est.) | ~$2,805,600 | ~$726,000 |
10-Year Total Cost | ~$2,805,600 | ~$1,095,600 |
10-Year Total Savings | - | ~$1,710,000 |
*Effective System Net Cost = Original System Cost - Estimated Tax Savings
Long-Term Asset Value Beyond Savings
This is a purchased system, meaning it's not just an operational saving but also a long-term investment in the factory's fixed assets. Built with top-tier components and a 25-year design life, the system significantly increases the property's value. Whether the factory is leased or sold in the future, its low operating costs will be a core competitive advantage.
Tax Incentive Package
For a system with an initial cost of $800,000, a powerful combination of tax incentives can cut the actual investment by more than half.
Original System Cost: $800,000
Estimated Tax Savings: -$430,400 (This is a combination of the Federal Investment Tax Credit and accelerated depreciation.)
Final Net Cost: $369,600
Technical Details
Location: Modesto, California
Facility Type: Mid-Sized Frozen Food Processing Plant
System Size: 350 kW Solar
Storage Specs: 200 kW / 200 kWh
Primary Loads: Cold storage compressors, production line motors, baking equipment, packaging lines, lighting, etc.
Key Components:
Solar Panels: 605 × LONGi Hi-MO 6 Bifacial 580 W (LR5-72HBD-580M)
Inverters: 2 × SMA Sunny Tripower CORE1 (175 kW each)
Battery Storage: 1 × Tesla Powerwall 2 (200 kW / 200 kWh)
Mounting System: SolarFlex Commercial Racking System
Energy Management System (EMS): ABB Ability Energy Management Suite
Monitoring System: SolarEdge Monitoring Portal
Installation Details
Project Timeline: 6 months (from contract signing to system operational)
Installation Type: Commercial flat-roof installation with minimal land use
Permits & Approvals: Our team handles all necessary permit applications with the local utility and government (including PG&E for Modesto area)
Team Credentials: Installation by licensed electricians and certified solar professionals, with previous experience in large-scale commercial installations. Our team follows rigorous safety and quality standards to ensure successful deployment.
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Partner with us for a sustainable, cost-effective energy solution that powers your life and work.
Cost-Effective
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Reliable
Achieve More with Less.
Partner with us for a sustainable, cost-effective energy solution that powers your life and work.
Cost-Effective
Customizable
Reliable
Achieve More with Less.
Partner with us for a sustainable, cost-effective energy solution that powers your life and work.
Cost-Effective
Customizable